AP100 Nitrogen-Di-Water Fogger

AP100 Nitrogen-DI-Water Fogger

The AP100 produces about 10.5 Cubic meters dense, paper-white fog per minute thru two 80mm fog outlets using liquid nitrogen and Deionized water, Sterile water or WFI water. It is designed with a 316L stainless steel with an electro-polish finish. The AP100 can quickly produce large volumes of stage fog for theater and 3D theaters. The fog output would be used in large sterile rooms, large ISO suites and large semiconductor clean rooms during a 70 minute operating cycle. The AP100 complies with USP 797 and ISO 14644-3, Annex B7 and Federal Standard 209E to visually describe airflow, patterns, direction, balance, dead zones and velocity for 3D airflow modeling in large pharma clean suites. No other nitrogen fogger is capable of this fog volume, which due to purity, can also be used for theatrical stage fog. No contamination is created and no clean up of any kind is required after visualizing the airflow. The fog is created with a pure water, and evaporates back into the clean room air.

AP100 Description

AP100 has 2 internal water heaters to heat the water up rapidly, and then combines the nitrogen gas with the water vapor to form a dense, paper-white fog used to visualize airflow turbulence, uniformity, etc. The AP100 is built to each purchase order received, and has a typical 6 week lead time. The AP100 uses liquid nitrogen and DI water, sterile water or WFI water to quickly generate 15.5 cubic meters a minute of dense, paper-white fog to visualize large clean room areas. The fog is safe to breathe, as it is quite similar to outdoor fog. Fog can also be safely used in 3D theaters, back projection and stages. The large volumes of fog will travel for about 20-25 feet using 4 fog hose outputs, that tap off two optional Y Adaptors, which connect to each of the two 80mm fog outlets. The AP100 can also be used as a safe stage fogger device.

Smoke studies and smoke tests to visualize airflow turbulence!

AP100 is used in smoke studies of pharmaceutical clean rooms, ISO suites and sterile rooms to provide visualization of airflow, flow patterns, dead spaces and turbulence, supporting USP 797 In-Situ Airflow Analysis.
 
Nitrogen foggers are used to provide high levels of fog in clean rooms, sterile rooms and ISO suites. It is also a very safe alternative for use as theatrical stage fog, replacing glycol foggers, which are not safe to breathe on stage. Liquid nitrogen is boiled to generate high levels of nitrogen molecules, which are mixed with de-ionized water or water for injection to produce an ultrapure fog at 15.5 cubic meters per minute for 60 minutes. The AP100 provides increased visual distance of the moving airflow in large clean rooms.

Performance of the AP100 Nitrogen-DI-Water Fogger

Metric

AP35 Fogger

AP100 Fogger

FOG Duration

about 60 minutes

about 80 minutes

FOG Output

5.5 cubic meters per minute with adjustable 2-5 cubic meters output using 1 water heater and 1 fog hose output

about 15.5 cubic meters per minute, adjustable fog volume output using 2 water heaters and 2 fog hose outputs

Total FOG Output

about 300 cubic meters, ultrapure fog in smaller clean rooms

about 1240 cubic meters, ultra pure fog in larger clean rooms

   

 Fog Travel Distance

about 10-15 feet visible airflow distance

about 18-21 feet visible airflow distance

Liquids Used

LN2 + (DI Water, Sterile or WFI Water)

LN2 + (DI Water, Sterile or WFI Water)

Clean Room Use

Class 1 to 10,000

Class 1 to 10,000

Compatible Guidelines

USP 797 Insitu Airflow Analysis, ISO 14644-3 Annex B7 airflow visualization

USP 797 Insitu Airflow Analysis, ISO 14644-3 Annex B7 airflow visualization

Fog Used In

Smaller Clean Rooms, Sterile Rooms, ISO Suites, Medical Rooms

Medium sized Clean Rooms, Sterile Rooms, ISO Suites, Medical Rooms

Water Boiler volume

13.5 liters

13.5 liters

Dewar volume

35 Liters

100 Liters

Operation

Direct or Remote Wireless

Direct or Remote Wireless

Movement

Rolling enclosure

Rolling enclosure

Liquids and Weight

28.14 kg (62.04 lbs) LN2 and 4.8 Kg (10.6 lbs) Water

  (177.26 lbs) LN2 and 29.7 lbs Water

Voltage Requirements

110 VAC, 50/60 Hz, 10A

220 VAC, 50/60 Hz, 10A

Optional Voltage

220VAC, 50/60 Hz, 15A; 100VAC 50HZ, 15A

220VAC produces more fog, but AP100 can be set up for 110VAC with slower water heating

Dimensions, Inches

1095mm x 540mm x 766mm

1.2M x 700mm x 800mm

Dimensions, Metric

42.7 inches x 21.06 inches x 29.9 inches

48.7 inches x 21.06 inches x 29.9 inches

Full Weight

77 kg (170 lb.)

398 pounds

 

Cleanroom Ultra Pure Fogger Features

Nitrogen Fog Generator Advantages

  • Highest fog density by converting 1520 ml of liquid per minute to an ultra pure fog
  • Very dense, Stream Fog from four, 5 meter x 80 mm fog hose outlets
  • No contamination is created, no cleanup is required, no contamination to the process
  • No turbulence created as fog enters the airflow
  • Roller castors for easy movement over floor
  • Four 80mm fog hose outlets
  • User Friendly display and touch pads
  • Stainless steel contacts the LN2 and DI Water for best purity of fog
  • very low fog exit pressure that does not create a disturbance to airflow
  • 12 Optional accessories

* Fog distance measured at 40% humidity and air velocity of 90fpm. Visual fog distance decreases as humidity decreases or as airflow velocity increases.